Hint1:
When removing the cylindern it may be stucked hard. Do not try to loose it
with a screwdriver or a hammer. The colingfins are easyly broken. The solution
is to slacken the screws to the rotary disk valve cover.
Hint2:
All nuts and bolts on engine has BSF (British Standard Fine) thread. Be careful
not to lose any. They are unusual. Screws holding tank and rear end of exhaust
system are easly lost.
Hint3:
The German Cyclemaster has nuts adapted to millimeter spanner grip, while the English
has BSF (British Standard Fine)
spanner grip. BSF tools are
rare. Cylinderhead nuts and front engine hold (1/4" BSF) = 10,5 mm spanner
grip. Do not try to force a 10 mm socket over the nuts. They will be damage.
There are long hexagon sockets with 10mm opening in one end and 11mm in the
other. File the 10mm end to 10,5mm with a small file.
Flywheelnut and clutcharm nut has 13,5 mm size. Do the same with a 12-13mm
long hexagon socket..
Hint4:
Do not use gearbox or transmissionoil for cars. It contains a lot of additive
that will cause your clutch to slip. Use transmissionoil for 2-stroke motorcycles
with clutch running in oil. Castrol MTX seems to work all right.
Hint5:
Both transmission and second chain has dimension 3/8x5/32". A suitable
lubricant is "CRC Ahdesive lubricant" for second chain. It stays
on chain and will not make the drum dirty inside.
Hint6:
To avoid scratching the drum and tankpaint when mounting wheel on bike, you can
place a towel between the spokes on top. Let the towel hang down on both sides,
over the back of drum and over the tank and prevent the rear forks to damage the
paint.
Hint7:
Make sure to strech the chain from pedal sprocket to wheel sprocket. If it is to
slack the chain will rub of the paint of the drum.
If there is any incorrectness in this site, please tell me.